Yamaha YZ125T1 manuali

Yamaha YZ125T1 Manuale di Servizio (259 pagine)

Marchio: Yamaha | Categoria: Auto | Dimensione: 10.22 MB |

Inglese

Indice

OWNER’S SERVICE MANUAL

1

EC010000

3

INTRODUCTION

4

EC030002

5

SAFETY INFORMATION

6

TO THE NEW OWNER

8

PARTICULARLY IMPORTANT IN

9

FORMATION

9

MANUAL FORMAT

10

ILLUSTRATED SYMBOLS

11

(Refer to the illustration)

11

EC090000

12

CONTENTS

13

CHAPTER 4

14

CHAPTER 5

14

CHAPTER 6

15

ELECTRICAL

15

CHAPTER 7

15

GENERAL INFORMATION

16

MACHINE IDENTIFICATION

17

IMPORTANT INFORMATION

18

CHECKING OF CONNECTION

21

SPECIAL TOOLS

22

CONTROL FUNCTIONS

24

FUEL AND ENGINE MIXING OIL

27

STARTING AND BREAK-IN

28

TORQUE-CHECK POINTS

31

CLEANING AND STORAGE

32

GENERAL SPECIFICATIONS

34

MAINTENANCE SPECIFICATIONS

36

DEFINITION OF UNITS

45

GENERAL TORQUE SPECIFICATIONS

45

CABLE ROUTING DIAGRAM

46

MAINTENANCE INTERVALS

51

EC320000

53

EC321000

53

1 Radiator

54

RADIATOR CAP INSPECTION

56

COOLING SYSTEM INSPECTION

57

3 Radiator cap

57

CLUTCH ADJUSTMENT

58

THROTTLE CABLE ADJUSTMENT/

59

THROTTLE LUBRICATION

59

AIR FILTER CLEANING

60

TRANSMISSION OIL LEVEL CHECK

61

TRANSMISSION OIL REPLACEMENT

62

PILOT AIR SCREW ADJUSTMENT

63

SILENCER FIBER REPLACEMENT

64

EC360000

66

EC361030

66

FRONT BRAKE ADJUSTMENT

67

Standard

68

4.4 mm (0.17 in)

68

<Limit>

68

1.0 mm (0.04 in)

68

6.4 mm (0.25 in)

70

BRAKE FLUID LEVEL INSPECTION

72

SPROCKETS INSPECTION

73

DRIVE CHAIN INSPECTION

73

Limit: 242.9 mm (9.563 in)

73

DRIVE CHAIN SLACK ADJUSTMENT

74

FRONT FORK INSPECTION

75

ADJUSTMENT

77

EC36K000

78

FORCE ADJUSTMENT

80

DAMPING FORCE ADJUSTMENT

81

TIGHTENING/WHEEL INSPECTION

83

3 Nm (0.3 m•kg, 2.2 ft•lb)

83

STEERING HEAD INSPECTION AND

84

Ring nut wrench:

84

YU-33975/90890-01403

84

LUBRICATION

86

IGNITION TIMING CHECK

88

EC400000

90

EC4R0000

90

EXHAUST PIPE AND SILENCER

92

RADIATOR

93

CARBURETOR DISASSEMBLY

97

CARBURETOR AND REED VALVE

100

1 Nm (0.1 m•kg, 0.7 ft•lb)

101

10 Nm (1.0 m•kg, 7.2 ft•lb)

102

4 Nm (0.4 m•kg, 2.9 ft•lb)

104

2 Nm (0.2 m•kg, 1.4 ft•lb)

105

CYLINDER HEAD AND CYLINDER

106

PISTON AND POWER VALVE

107

REMOVAL POINTS

108

INSPECTION

109

EC474302

110

Piston pin outside diameter:

111

EC474502

112

EC474602

112

EC474700

113

8 Nm (0.8 m•kg, 5.8 ft•lb)

114

5 Nm (0.5 m•kg, 3.6 ft•lb)

115

Piston ring and piston

116

30 Nm (3.0 m•kg, 22 ft•lb)

117

28 Nm (2.8 m•kg, 20 ft•lb)

118

34 Nm (3.4 m•kg, 24 ft•lb)

118

20 Nm (2.0 m•kg, 14 ft•lb)

118

Extent of removal: 1

119

80 Nm (8.0 m•kg, 58 ft•lb)

120

ASSEMBLY AND INSTALLATION

122

PRIMARY DRIVE GEAR

126

KICK AXLE AND SHIFT SHAFT

127

48 Nm (4.8 m•kg, 35 ft•lb)

132

12 Nm (1.2 m•kg, 8.7 ft•lb)

133

YPVS GOVERNOR

134

WATER PUMP

137

CDI MAGNETO

141

56 Nm (5.6 m•kg, 40 ft•lb)

143

7 Nm (0.7 m•kg, 5.1 ft•lb)

143

ENGINE REMOVAL

145

75 Nm (7.5 m•kg, 54 ft•lb)

149

CRANKCASE AND CRANKSHAFT

150

14 Nm (1.4 m•kg, 10 ft•lb)

156

Shift cam and shift fork

162

FRONT WHEEL

164

REAR WHEEL

165

FRONT WHEEL AND REAR WHEEL

166

105 Nm (10.5 m•kg, 75 ft•lb)

169

23 Nm (2.3 m•kg, 17 ft•lb)

169

42 Nm (4.2 m•kg, 30 ft•lb)

171

125 Nm (12.5 m•kg, 90 ft•lb)

172

16 Nm (1.6 m•kg, 11 ft•lb)

172

FRONT BRAKE

173

REAR BRAKE

174

CALIPER DISASSEMBLY

175

MASTER CYLINDER DISASSEMBLY

176

FRONT BRAKE AND REAR BRAKE

177

26 Nm (2.6 m•kg, 19 ft•lb)

184

FRONT FORK

189

FRONT FORK DISASSEMBLY

190

Base valve

194

29 Nm (2.9 m•kg, 21 ft•lb)

197

55 Nm (5.5 m•kg, 40 ft•lb)

201

HANDLEBAR

204

THROTTLE DISASSEMBLY

205

9 Nm (0.9 m•kg, 6.5 ft•lb)

209

STEERING

211

145 Nm (14.5 m•kg, 105 ft•lb)

214

SWINGARM

216

SWINGARM DISASSEMBLY

217

9Collar 4

220

85 Nm (8.5 m•kg, 61 ft•lb)

221

53 Nm (5.3 m•kg, 38 ft•lb)

222

19 Nm (1.9 m•kg, 13 ft•lb)

223

REAR SHOCK ABSORBER

224

IGNITION SYSTEM

231

A For USA and CDN

232

B Except for USA and CDN

232

Carburetor setting

236

EC713001

237

1 Throttle valve opening

238

2 Full-open

238

3 Full-closed

238

EC716001

239

EC718010

240

EC719072

241

EC71B040

242

EC71Q000

243

EC71C020

244

EC71D040

244

EC71M010

246

EC720000

247

EC71P002

247

EC72N000

248

EC721003

248

EC727030

250

EC72A001

250

∫ Rider weight

251

2 Standard

251

EC72P010

252

EC72B000

253

EC72C001

253

EC72G020

254

EC72Q011

256

EC72H010

257

Yamaha YZ125T1 Manuale Utente (58 pagine)

Marchio: Yamaha | Categoria: Auto | Dimensione: 1.35 MB |

Inglese

Indice

YZ125 (1C32) EUROPE

1

YZ125 (1C33) JAPAN

1

YZ125T1 (1C34) OCEANIA

1

FOREWORD

4

MODEL LABEL

6

CONTENTS

7

FIG. 1 CYLINDER HEAD

8

FIG. 2 GOVERNOR

10

PART NO. DESCRIPTION

11

FIG. 4 WATER PUMP

12

FIG. 5 RADIATOR & HOSE

13

FIG. 6 INTAKE

14

FIG. 7 CARBURETOR

15

FIG. 8 EXHAUST

18

FIG. 9 CRANKCASE

19

FIG. 10 CRANKCASE COVER 1

20

FIG. 11 STARTER

21

FIG. 12 CLUTCH

22

FIG. 13 TRANSMISSION

23

FIG. 15 SHIFT SHAFT

26

FIG. 16 FRAME

27

FIG. 17 FENDER

29

FIG. 18 SIDE COVER

30

FIG. 19 REAR ARM

31

FIG. 20 REAR SUSPENSION

33

FIG. 21 STEERING

35

FIG. 22 FRONT FORK

36

FIG. 23 FUEL TANK

39

FIG. 24 SEAT

41

FIG. 25 FRONT WHEEL

42

FIG. 27 REAR WHEEL

44

FIG. 28 REAR BRAKE CALIPER

46

FIG. 33 GENERATOR

51

FIG. 35 ELECTRICAL 1

53

FIG. 37 OPTIONAL PARTS 1

55

NUMERICAL INDEX

56

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