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Pagina 1 - OWNER’S MANUAL

F9.92T9.92F15OWNER’S MANUAL66M-28199-1CU.S.A.EditionLIT-18626-06-7266M-9-1C Hyoshi 4/21/05 5:03 PM Page 1

Pagina 2 - ZMU01690

General information 4 the switch, stopping the engine. ● Know the marine laws and regulationswhere you will be boating—and obeythem. For basic boatin

Pagina 3 - Important manual information

General information 5 EMU25431 LabelWARNING EWM01300 ● This engine is equipped with a neutralstarting device. ● The engine will not start unless the

Pagina 4 - Table of contents

General information 6 tion and collision, and to any special circum-stances, which may render a departure fromthe above rules necessary in order to a

Pagina 5

General information 7 other vessel is expected to maintain itscourse and speed. You must stay out of itsway until you are clear of it. Likewise, if a

Pagina 6

General information 8 EMU25540 Fueling instructionsWARNING EWM00010 GASOLINE AND ITS VAPORS ARE HIGH-LY FLAMMABLE AND EXPLOSIVE! ● Do not smoke when

Pagina 7

General information 9 dry rags. ● Do not overfill the fuel tank. ● Tighten the filler cap securely after re-fueling. ● If you should swallow some gas

Pagina 8

General information 10 EMU25690 Battery requirementCAUTION: ECM01060 Do not use a battery that does not meetthe specified capacity. If a battery whi

Pagina 9

General information 11 accessories rated to withstand 18 volts orhigher with the above models. Consult yourYamaha dealer for details on installing an

Pagina 10 - General information

12 Basic components EMU25796 Main componentsNOTE: * May not be exactly as shown; also may not be included as standard equipment on all mod- els. F9.9

Pagina 11

Basic components 13 T9.9ER, T9.9EH EMU25802 Fuel tank If your model was equipped with a portablefuel tank, its function is as follows.WARNING EWM0002

Pagina 12

EMU25060ZMU01690 Read this owner’s manual carefully before operating your outboard motor.66M-9-1C Hyoshi 4/21/05 5:03 PM Page 2

Pagina 13

Basic components 14 tions. EMU25830 Fuel joint This joint is used to connect the fuel line. EMU25841 Fuel gauge This gauge is located on either the f

Pagina 14

Basic components 15 EMU26201 Neutral interlock trigger To shift out of neutral, first pull the neutral in-terlock trigger up. EMU26211 Neutral thrott

Pagina 15

Basic components 16 EMU25922 Gear shift lever Pulling the gear shift lever towards you putsthe engine in forward gear so that the boatmoves ahead. Pu

Pagina 16

Basic components 17 EMU25970 Throttle friction adjuster A friction device provides adjustable resis-tance to movement of the throttle grip or theremo

Pagina 17

Basic components 18NOTE: The engine cannot be started with the lock plate removed. EMU26001 Engine stop button To open the ignition circuit and stop

Pagina 18 - Basic components

Basic components 19 EMU26080 Starter button To start the engine with the electric starter,push the starter button. EMU26090 Main switch The main swit

Pagina 19

Basic components 20 switch, see pages 38 and 41. EMU26110 Steering friction adjuster A friction device provides adjustable resis-tance to the steerin

Pagina 20

Basic components 21 starboard side “B” in the figure.CAUTION: ECM00840 The trim tab also serves as an anode toprotect the engine from electrochemica

Pagina 21

Basic components 22 EMU26360 Power tilt unit This unit tilts the outboard motor up anddown and is controlled with the power tiltswitch.CAUTION: ECM00

Pagina 22

Basic components 23 EMU26801 Warning systemCAUTION: ECM00090 Do not continue to operate the engine if awarning device has activated. Consultyour Yam

Pagina 23

Important manual information EMU31280 To the owner Thank you for choosing a Yamaha outboardmotor. This Owner’s Manual contains infor-mation needed fo

Pagina 24

Basic components 24 ● The buzzer will sound (if equipped on thetiller handle, remote control box, or mainswitch panel).If the warning system has acti

Pagina 25

25 Operation EMU26901 InstallationCAUTION: ECM00110 Incorrect engine height or obstructionsto smooth water flow (such as the designor condition of t

Pagina 26

Operation 26 motor greatly affects the water resistance. Ifthe mounting height is too high, cavitationtends to occur, thus reducing the propulsion;an

Pagina 27

Operation 27 board (if packed). For details, consultyour Yamaha dealer.WARNING EWM00650 Avoid using bolts, nuts or washers otherthan those contained

Pagina 28

Operation 28 er operation before starting the engine. ● The controls should work smoothly, with-out binding or unusual free play. ● Look for loose or

Pagina 29

Operation 29 EMU27450 Operating engine EMU27461 Feeding fuel (portable tank)WARNING EWM00420 ● Before starting the engine, make surethat the boat is

Pagina 30

Operation 30 EMU27490 Starting engine EMU27505 Manual start models (tiller control) 1. Place the gear shift lever in neutral.NOTE: The start-in-gear

Pagina 31 - Operation

Operation 31NOTE: ● It is not necessary to use the choke whenstarting a warm engine. ● If the choke knob is left in the “”(start) position while the

Pagina 32

Operation 32NOTE: The start-in-gear protection device preventsthe engine from starting except when in neu- tral.2. Attach the engine stop switch lany

Pagina 33

Operation 33 ● If the choke knob is left in the “”(start) position while the engine is running, the engine will run poorly or stall.5. Push the start

Pagina 34

Table of contents General information ... 1 Identification numbers record... 1 Outboard motor serial number ...

Pagina 35

Operation 34 gine power means the loss of moststeering control. Also, without enginepower, the boat could slow rapidly. Thiscould cause people and ob

Pagina 36

Operation 35 6. Turn the main switch to “” (start),and hold it for a maximum of 5 seconds.7. Immediately after the engine starts, re-lease the main s

Pagina 37

Operation 36 you.CAUTION: ECM00220 To change the boat direction or shiftingposition from forward to reverse or vice-versa, first close the throttle

Pagina 38

Operation 37 2. On models equipped with a tilt lock le-ver, check that it is in the lock/down po-sition.3. Move the gear shift lever quickly andfirml

Pagina 39

Operation 38 ping the engine immediately after operatingat high speed is not recommended. EMU27844 Procedure 1. Push and hold the engine stop button

Pagina 40

Operation 39 EMU27871 Adjusting trim angle for manual tilt models There are 4 or 5 holes provided in the clampbracket to adjust the outboard motor tr

Pagina 41

Operation 40 only when the boat is at a complete stop with the engine off. Tilt the engine to the desired angle using thepower tilt switch.NOTE: Stay

Pagina 42

Operation 41 Bow Down Too much trim-in causes the boat to “plow”through the water, decreasing fuel economyand making it hard to increase speed. Oper-

Pagina 43

Operation 42 2. Disconnect the fuel line from the out-board motor.3. Place the tilt lock lever (if equipped) inthe release/up position.4. Pull up the

Pagina 44

Operation 43 3. Press the power trim and tilt switch /power tilt switch “” (up) until the out-board motor has tilted up completely.4. Push the tilt s

Pagina 45

Table of contents Procedure ... 38 Trimming outboard motor... 38 Adjusting trim angle for manual tilt

Pagina 46

Operation 44 from marine growth and corrosion whichcould damage the power trim and tilt mechanism. EMU30190 Procedure for tilting down (manual tilt m

Pagina 47

Operation 45 EMU28071 Cruising in shallow water (manual tilt models)WARNING EWM00710 ● Place the gear shift in neutral before us-ing the shallow wat

Pagina 48

Operation 46 2. Place the tilt lock lever in the release/upposition.3. Slightly tilt the outboard motor up. Thetilt support bar will lock automatical

Pagina 49

Operation 47 2. Slightly tilt the outboard motor up to thedesired position using the power trim / tiltswitch.3. To return the outboard motor to the n

Pagina 50

48 Maintenance EMU28217 Specifications Dimension: Overall length: F15EH 1001 mm (39.4 in)F15MH 1001 mm (39.4 in)F15PH 1001 mm (39.4 in)F15PR 643 mm (

Pagina 51

Maintenance 49 F9.9MH2 7.3 kW@5000 r/min (10 HP@5000 r/min)FT9.9DWH 7.3 kW@5000 r/min (10 HP@5000 r/min)T9.9EH2 7.3 kW@5000 r/min (10 HP@5000 r/min)T

Pagina 52

Maintenance 50 F15EH 10.0 AF15PH 10.0 AF15PR 10.0 AF9.9ER2 10.0 AFT9.9DWH 10.0 AT9.9EH2 10.0 AT9.9ER2 10.0 A Drive unit: Gear positions: Forward-neut

Pagina 53

Maintenance 51 (13.05 Imp.oz)T9.9ER2 370.0 cm 3 (12.51 US oz) (13.05 Imp.oz) Tightening torque for engine: Spark plug: 18.0 Nm (13.3 ft-lb) (1.84 kg

Pagina 54 - Maintenance

Maintenance 52NOTE: Place a towel or something similar under the outboard motor to protect it from damage. EMU28241 Storing outboard motor When stori

Pagina 55

Maintenance 53 5. Fill the tank with fresh water to above thelevel of the anti-cavitation plate.CAUTION: ECM00300 Do not run the engine without supp

Pagina 56

Table of contents USA OR CANADA ... 85

Pagina 57

Maintenance 54 2. Spray the outboard motor exterior with“Yamaha Silicone Protectant” (Part No.LUB-SILCNE-13-00).3. Wax the cowling with a non-abrasiv

Pagina 58

Maintenance 55 2. Screw the garden hose connector onto agarden hose which is connected to afresh water supply.3. With the engine off, turn on the wat

Pagina 59

Maintenance 56 EMU28486 Periodic maintenanceWARNING EWM01070 Be sure to turn off the engine when youperform maintenance unless otherwisespecified. I

Pagina 60

Maintenance 57 EMU28522 Maintenance chart Frequency of maintenance operations may be adjusted according to the operating condi-tions, but the followi

Pagina 61

Maintenance 58 EMU28874 Maintenance chart (additional) EMU28910NOTE: When using lead or high-sulfur gasoline, inspecting valve clearance may be requi

Pagina 62

Maintenance 59 EMU28931 Greasing Yamaha marine grease (Water resistant grease) F9.9ER, T9.9ER, F15PRZMU02330

Pagina 63

Maintenance 60 F9.9MH, T9.9EH, F15MH, F15EH, F15PHZMU02331

Pagina 64

Maintenance 61 EMU28952 Cleaning and adjusting spark plugWARNING EWM00560 When removing or installing a spark plug,be careful not to damage the insu

Pagina 65

Maintenance 62 sources of ignition.WARNING EWM00910 Leaking fuel can result in fire or explo-sion. ● Check for fuel leakage regularly. ● If any fuel

Pagina 66

Maintenance 63 2. Unscrew the filter cup, catching anyspilled fuel in a rag.3. Remove the filter element, and wash it insolvent. Allow it to dry. Ins

Pagina 67

1 General information EMU25170 Identification numbers record EMU25182 Outboard motor serial number The outboard motor serial number isstamped on the

Pagina 68

Maintenance 64 stand.CAUTION: ECM00970 ● Do not overfill the oil, and be sure theoutboard motor is upright (not tilted)when checking and changing th

Pagina 69

Maintenance 65 5. Start the engine and watch to make surethe low oil pressure warning indicator (ifequipped) turns off. Make sure thatthere are no oi

Pagina 70

Maintenance 66 EMU29162 Checking power trim and tilt / power tilt systemWARNING EWM00430 ● Never get under the lower unit while itis tilted, even wh

Pagina 71

Maintenance 67 Checkpoints ● Check each of the propeller blades forwear, erosion from cavitation or ventila-tion, or other damage. ● Check the propel

Pagina 72

Maintenance 68 2. Remove the propeller nut and washer.3. Remove the deflector, propeller, andthrust washer. EMU30670 Installing the Propeller EMU2923

Pagina 73

Maintenance 69NOTE: If the propeller nut does not align with thepropeller shaft hole after tightening to thespecified torque, tighten the nut further

Pagina 74

Maintenance 70 the gear oil drain screw hole.6. When the oil begins to flow out of the oillevel plug hole, insert and tighten the oillevel plug.7. In

Pagina 75

Maintenance 71 suction pipe) in a suitable cleaning sol-vent. Allow the filter to dry.5. Replace the gasket with a new one. Re-install the fuel joint

Pagina 76

Maintenance 72 followed by milk of magnesia, beatenegg, or vegetable oil. Get immediatemedical attention.Batteries also generate explosive hydro-gen

Pagina 77

Maintenance 73 minal. EMU29370 Disconnecting the battery Disconnect the BLACK cable from the NEG-ATIVE (-) terminal first. Then disconnect theRED cab

Pagina 78

General information 2 EMU25262 Manufactured date label This label is attached to the clamp bracket orthe swivel bracket. EMU25272 Star labels Your ou

Pagina 79

74 Trouble Recovery EMU29424 Troubleshooting A problem in the fuel, compression, or igni-tion systems can cause poor starting, loss ofpower, or other

Pagina 80 - Trouble Recovery

Trouble Recovery 75 Q. Is fuel system obstructed?A. Check for pinched or kinked fuel line orother obstructions in fuel system.Q. Is fuel contaminated

Pagina 81

Trouble Recovery 76 A. Have serviced by a Yamaha dealer.Q. Is load on boat improperly distributed?A. Distribute load to place boat on an evenplane.Q.

Pagina 82

Trouble Recovery 77 Q. Is fuel joint connection incorrect?A. Connect correctly.Q. Is heat range of spark plug incorrect?A. Inspect spark plug and rep

Pagina 83

Trouble Recovery 78NOTE: Consult your Yamaha dealer if the new fuse immediately blows again. EMU29522 Power trim and tilt / power tilt will not opera

Pagina 84

Trouble Recovery 79 engine is running. Do not install thestarter mechanism or top cowling afterthe engine is running. ● Do not touch the ignition coi

Pagina 85

Trouble Recovery 80 7. Insert the knotted end of the emergencystarter rope into the notch in the flywheelrotor and wind the rope around the fly-wheel

Pagina 86

81 Consumer information EMU29811 Important warranty information for U.S.A. and Canada

Pagina 87 - Consumer information

Consumer information 82

Pagina 88

Consumer information 83 EMU29830 YAMAHA MOTOR CORPORATION, U.S.A. FOUR-STROKE OUTBOARD MOTOR THREE-YEAR LIMITED WARRANTY

Pagina 89

General information 3 EMU25300 Three Stars—Ultra Low Emission The three-star label identifies engines thatmeet the Air Resources Board’s 2008 ex-haus

Pagina 90

Consumer information 84

Pagina 91

Consumer information 85 EMU29841 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE USA OR CANADA

Pagina 92 - Printed on raecycled paper

Printed in JapanMay 2005–0.6 × 1 !Printed on raecycled paper66M-9-1C Hyoshi 4/21/05 5:03 PM Page 4

Pagina 93 - PAYS D'ORIGINE JAPON

YAMAHA MOTOR CO., LTD.MADE IN JAPANPAYS D'ORIGINE JAPONOUTBOARD MOTOR WARRANTY REGISTRATIONENREGISTREMENT DE LA GARANTIE DU MOTEUR HORS-BORDPleas

Pagina 94 - ATTN: WARRANTY DEPARTMENT

PLACEPOSTAGEHEREATTN: WARRANTY DEPARTMENT Warranty card-04 2/17/03 2:41 PM Page 2

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