Yamaha BT1100 2002 manuali

Yamaha BT1100 2002 Manuale di Servizio (356 pagine)

Marchio: Yamaha | Categoria: Motocicli | Dimensione: 9.35 MB |

Indice

SERVICE MANUAL

EASB0000

IMPORTANT MANUAL INFORMATION

HOW TO USE THIS MANUAL

ILLUSTRATED SYMBOLS

TABLE OF CONTENTS

CHAPTER 1

GENERAL INFORMATION

IMPORTANT INFORMATION

CHECKING OF CONNECTIONS

SPECIAL TOOLS

ATTREZZI SPECIALI

CHAPTER 2

SPECIFICATIONS

GENERAL SPECIFICATIONS

MAINTENANCE SPECIFICATIONS

CONVERSION TABLE

GENERAL TORQUE SPECIFICATIONS

EB203000

EB203010

LUBRICATION DIAGRAMS

Oil pump

Releaf valve

Oil filter

Middle drive shaft

CABLE ROUTING

CHAPTER 3

LUBRICATION INTERVALS

INTRODUCTION

ADJUSTING THE VALVE CLEARANCE

▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼

SYNCHRONIZING THE CARBURETORS

→ Inspect the

→ Squirt a few

CHECKING THE ENGINE OIL LEVEL

EAS00098

EAS00100

CHECKING THE BRAKE HOSES/

→ Tighten

→ Replace the damage

CHANGING THE FINAL DRIVE OIL

CHECKING THE FRONT FORK

CHECKING THE TIRES

→ Regulate

Tire tread depth

Side wall

Wear indicator

→ Lubricate

ELECTRICAL SYSTEM

→ Battery positive

→ Battery negative

AMP meter

Voltmeter

→ Clean with a wire brush

→ Connect properly

CHECKING THE FUSES/

REPLACING THE HEADLIGHT BULB

▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼

100

▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲

100

CHAPTER 4

102

4 Nm (0.4 m•kg)

106

7 Nm (0.7 m•kg)

106

ENGINE REMOVAL

108

ENGINE MOUNTING BOLTS

109

→ Adjust

110

CYLINDER HEADS

111

27 Nm (2.7 m•kg)

121

37.5 Nm (3.75 m•kg)

121

20 Nm (2.0 m•kg)

121

ROCKER ARMS AND CAMSHAFT

122

→ Replace

122

→ Replace the cam

122

→ Blow out with compressed

122

 0.033 mm

123

ROCKER ARMS AND CAMSHAFTS

124

VALVES AND VALVE SPRINGS

126

VALVE AND VALVE SPRINGS

131

→ Replace the valve spring

131

10 Nm (1.0 m•kg)

133

CYLINDERS AND PISTONS

134

→ Rebore or replace the

134

CYLINDER AND PISTONS

136

→ Replace the piston

136

→ Replace the piston ring

136

→ Replace, then

137

→ Replace the piston pin

137

• piston ring end gaps

138

110 Nm (11.0 m•kg)

139

TIMING GEARS

140

→ Replace the timing

140

→ Replace the respective

140

→ Replace the defective

140

→ Replace the primary drive

141

70 Nm (7.0 m•kg)

145

8 Nm (0.8 m•kg)

145

→ Replace the friction plates

147

→ Replace the friction

147

EAS00286

148

EAS00285

148

EAS00288

148

EAS00281

149

EAS00283

149

EAS00284

149

EAS00295

150

7 Nm (0.7 m•kg)

152

12 Nm (1.2 m•kg)

153

175 Nm (17.5 m•kg)

153

GENERATOR AND STARTER CLUTCH

156

SHIFT SHAFT

158

→ Replace the stopper

159

Inner rotor

162

Outer rotor

162

Oil pump body

162

OIL PUMP

163

38,5 Nm (3.85 m•kg)

164

48 Nm (4.8 m•kg)

165

EAS00386

166

TRANSMISSION

173

EAS00421

174

EAS00422

174

EAS00424

175

→ Repair

176

MIDDLE GEAR

178

→ Replace the universal

182

CHAPTER 5

189

CARBURETION

189

CARBURETOR

192

AIR INDUCTION SYSTEM (AIS)

200

→ Properly connect

201

→ Clean

201

CHAPTER 6

204

FRONT WHEEL AND BRAKE DISCS

206

REAR WHEEL AND BRAKE DISC

214

FRONT AND REAR BRAKES

219

→ Replace the brake

223

→ Bleed the brake

223

28 Nm (2.8 m•kg)

225

24 Nm (2.4 m•kg)

227

EB702242

230

→ Add the

232

EB702343

241

→ bleed the brake

245

FRONT FORK

246

30 Nm (3.0 m•kg)

247

EAS00657

251

→ Correct

254

HANDLEBAR

256

STEERING HEAD

262

EASB0026

269

EAS00708

271

EAS00696

271

EASB0028

272

EAS00712

273

SHAFT DRIVE

274

CHAPTER 7

293

ELECTRICAL

293

ELECTRICAL COMPONENTS

296

SWITCHES

297

CHECKING THE SWITCHES

298

CHECKING THE BULBS AND BULB

300

IGNITION SYSTEM

303

→ Red/Black

305

→ Orange (Gray)

305

→ Gray 1

306

→ Black/Blue 2

306

EAS00754

307

ELECTRIC STARTING SYSTEM

308

1) and bat

311

1) to the

311

→ Red/White 1

312

→ Blue 2

312

→ Black 4

312

→ Replace the brushes

317

→ Replace the brush

317

→ Replace the gear

317

Pickup coil

319

Rectifier/regulator

319

Starter relay

319

Wire minus lead

319

CHARGING SYSTEM

320

→ White 1

321

→ White 2

321

→ White 3

321

LIGHTING SYSTEM

322

EAS00784

324

EAS00786

324

EAS00787

324

EAS00788

324

→ Blue 1

325

→ Black 2

325

→ Blue/Red 1

326

SIGNALING SYSTEM

327

→ Brown 1

330

→ Ground

330

→ Black 1

330

→ Green/Yellow 1

331

→ Sky blue 2

333

→ Black/White 2

334

FUEL PUMP SYSTEM

335

  1) to the fuel

338

 at 20 °C (68 °F)

338

  1) and bat

338

CARBURETOR HEATER SYSTEM

340

→ Heater terminal 1

342

→ Heater body 2

342

SELF-DIAGNOSIS

343

→ White terminal 1

345

→ Body earth

345

CHAPTER 8

348

TROUBLESHOOTING

348

POOR IDLE SPEED PERFORMANCE

351

FAULTY GEAR SHIFTING/

352

CLUTCH SLIPPING/DRAGGING

352

FAULTY GEAR SHIFTING

352

OVERHEATING

353

FAULTY BRAKE

353

UNSTABLE HANDLING/

354

UNSTABLE HANDLING

354

BT1100 WIRING DIAGRAM

356

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Yamaha BT1100 2002 manuali

Yamaha BT1100 2002 Manuale di Servizio (356 pagine)

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